Table Of Content
ASME B16.9 End Cap Manufacturing Sizes
Thickness for ASME B16.9 Cap
Stainless Steel End Cap Advantages
SS End Cap Ends Method
Application of Carbon Steel End Cap
Carbon Steel Pipe End Cap Packaging
Logistics for Aluminium End Cap
MS End Cap Manufacturing Process
Standard of Mechanical End Cap
ASME B16.9 End Cap Forming Technique
Process for ASME B16.9 Cap
Stainless Steel End Cap Applicable Fluid Type
Method of SS End Cap
Carbon Steel End Cap Sour Service
Marking of Carbon Steel Pipe End Cap
Aluminium End Cap Origin
Value Added Services for MS End Cap
Mechanical End Cap Machinery List
Major Benefits of Using ASME B16.9 End Cap
Check Stainless Steel Pipe Cap Sizes
| Nominal Sizes | Height For (H) | ||
|---|---|---|---|
| mm | Inch | D | E |
| 700 | 28 | 711.20 | 266.70 |
| 600 | 24 | 609.60 | 266.70 |
| 550 | 22 | 558.80 | 254 |
| 500 | 20 | 508.00 | 228.60 |
| 450 | 18 | 457.20 | 203.20 |
| 400 | 16 | 406.40 | 177.80 |
| 350 | 14 | 355.60 | 165.10 |
| 300 | 12 | 323.85 | 152.40 |
| 250 | 10 | 273.05 | 127.00 |
| 200 | 8 | 219.07 | 101.60 |
| 150 | 6 | 168.27 | 88.90 |
| 125 | 5 | 141.30 | 76.20 |
| 100 | 4 | 114.30 | 63.50 |
| 90 | 3 1/2 | 101.60 | 63.50 |
| 80 | 3 | 88.90 | 50.80 |
| 65 | 2 1/2 | 73.02 | 38.10 |
| 50 | 2 | 60.32 | 38.10 |
| 40 | 1 1/2 | 48.26 | 38.10 |
| 32 | 1 1/4 | 42.16 | 38.10 |
| 20 | 3/4 | 26.67 | 31.75 |
| 15 | 1/2 | 21.34 | 25.40 |
Applications of Carbon Steel End Cap
Stainless Steel Pipe Cap Weight Chart
| Outside Diameter | Weight (kg) | |||||
|---|---|---|---|---|---|---|
| mm | Inch | Diameter Nominal | SCH 40S | SCH 10S | SCH 5S | SCH 80S |
| 33.4 | 1" | 25 | 0.109 | 0.090 | 0.053 | 0.109 |
| 21.3 | ½" | 15 | 0.046 | 0.040 | 0.036 | 0.045 |
| 73.0 | 2 ½" | 65 | 0.420 | 0.242 | 0.169 | 0.512 |
| 48.3 | 1 ½" | 40 | 0.171 | 0.130 | 0.076 | 0.222 |
| 114.3 | 4" | 100 | 1.17 | 0.585 | 0.409 | 1.51 |
| 168.3 | 6" | 150 | 2.83 | 1.35 | 1.11 | 4.24 |
| 273.1 | 10" | 250 | 8.92 | 3.84 | 3.26 | 13.11 |
| 355.6 | 14" | 350 | 16.35 | 7.85 | 7.19 | 21.11 |
| 457.2 | 18" | 450 | 23.54 | 12.10 | 13.92 | 32.57 |
| 609.6 | 24" | 600 | 41.85 | 30.15 | 27.43 | 57.86 |
| 26.7 | ¾" | 20 | 0.59 | 0.052 | 0.049 | 0.086 |
| 42.2 | 1 ¼" | 32 | 0.145 | 0.113 | 0.066 | 0.159 |
| 60.3 | 2" | 50 | 0.234 | 0.168 | 0.099 | 0.344 |
| 88.9 | 3" | 80 | 0.664 | 0.362 | 0.253 | 0.888 |
| 141.3 | 5" | 125 | 1.90 | 0.978 | 0.805 | 2.89 |
| 219.1 | 8" | 200 | 5.11 | 2.49 | 1.74 | 7.76 |
| 323.9 | 12" | 300 | 14.10 | 6.15 | 5.47 | 17.94 |
| 406.4 | 16" | 400 | 18.60 | 9.56 | 10.99 | 25.73 |
| 508 | 20" | 500 | 29.06 | 17.90 | 17.19 | 40.21 |
Testing Requirements for Aluminium End Cap
Macro Test
IGC Test
HIC Test
Flaring Test
SSC Cracking Test
Dye Penetrant Test
Popular Types of Stainless Steel Pipe Cap
Mechanical End Cap
Buttweld End Cap
Seamless End Cap
Welded End Cap
Large Diameter Steel Pipe End Caps
| Nominal Sizes (Inch) | Weight in (Kg) | Schedule | |||||
|---|---|---|---|---|---|---|---|
| Inner Diameter (I.D.) | Outer Diameter (O.D.) | Sch 80 | Sch 40 | Sch 20 | STh | XS | |
| 24 | 600 | 609.6 | 155 | 93.1 | 46.3 | 46.3 | 59.5 |
| 8 | 200 | 219.1 | 8.05 | 5.19 | 4.09 | 5.19 | 8.05 |
| 3 | 80 | 88.9 | 0.66 | 0.92 | 0.66 | 0.92 | - |
| 5 | 125 | 141.3 | 1.91 | 2.78 | 1.91 | 2.78 | - |
| 12 | 300 | 323.8 | 26.8 | 14.4 | 9.08 | 13.2 | 17.3 |
| 16 | 400 | 406.4 | 47.7 | 26.7 | 16.8 | 20.4 | 26.3 |
| 20 | 500 | 508 | 91.3 | 54.9 | 32.2 | 32.2 | 42.7 |
| 4 | 100 | 114.3 | 1.17 | 1.67 | 1.17 | 1.67 | - |
| 6 | 150 | 168.3 | 2.9 | 4.47 | 2.9 | 4.47 | - |
| 10 | 250 | 273 | 12.5 | 9.15 | 6.36 | 9.15 | 12.5 |
| 14 | 350 | 355.6 | 34.5 | 18.8 | 13.2 | 15.9 | 20.4 |
| 18 | 450 | 457.2 | 67.7 | 41.8 | 24.8 | 25.9 | 33.6 |
| 22 | 550 | 558.8 | - | 49.9 | 37.7 | - | - |
| Buttweld Fitting | End Cap | |||
|---|---|---|---|---|
| Nominal Sizes (Inch) | Inside Diameter (I.D.) Ø at End | Outside Diameter (O.D.) Ø at Bevel | Wall Thick. (t / t1) | Overall Length Of (E) |
| 4 | 1.6 | +2 - 1 | Not lesser than 87.50% of Nominal Thck. | 4 |
| 1/2 - 2 1/2 | 0.8 | 1 | 4 | |
| 8 | 1.6 | 2 | 7 | |
| 12 - 18 | 3.2 | +4 - 3 | 7 | |
| 26 - 30 | 4.8 | +7 - 5 | 10 | |
| 3 - 3 1/2 | 1.6 | 1 | 4 | |
| 5 - 6 | 1.6 | +3 - 1 | 7 | |
| 10 | 3.2 | +4 - 3 | 7 | |
| 20 - 24 | 4.8 | +6 - 5 | 7 | |
| 32 - 48 | 4.8 | +7 - 5 | 10 | |
Machinery for Mechanical End Cap
| Outer Diameter (O.D.) (D) | Nominal Pipe Sizes (Inch) | Length Of (Hight 1) |
Length Of (Hight) |
|---|---|---|---|
| 33.4 | 1 | 38 | 38 |
| 1016 | 40 | … | 305 |
| 21.3 | 1/2 | 25 | 25 |
| 48.3 | 1.1/2 | 38 | 38 |
| 73 | 2.1/2 | 51 | 38 |
| 101.6 | 3.1/2 | 76 | 64 |
| 141.3 | 5 | 89 | 76 |
| 219.1 | 8 | 127 | 102 |
| 323.8 | 12 | 178 | 152 |
| 406.4 | 16 | 203 | 178 |
| 508 | 20 | 254 | 229 |
| 711 | 28 | … | 267 |
| 610 | 24 | 305 | 267 |
| 813 | 32 | … | 267 |
| 914 | 36 | … | 267 |
| 26.7 | 3/4 | 25 | 25 |
| 1118 | 44 | … | 343 |
| 1219 | 48 | … | 343 |
| 42.2 | 1.1/4 | 38 | 38 |
| 60.3 | 2 | 44 | 38 |
| 88.9 | 3 | 64 | 51 |
| 114.3 | 4 | 76 | 64 |
| 168.3 | 6 | 102 | 89 |
| 273 | 10 | 152 | 127 |
| 355.6 | 14 | 191 | 165 |
| 457 | 18 | 229 | 203 |
| 559 | 22 | 254 | 254 |
| 660 | 26 | … | 267 |
| 762 | 30 | … | 267 |
| 864 | 34 | … | 237 |
| 965 | 38 | … | 305 |
| 1067 | 42 | … | 305 |
| 1168 | 46 | … | 343 |