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NACE Certified Pipe End Cap Manufacturer in India


Pipe End Cap Specification



Manufacturing Size Range

ASME B16.9 End Cap Manufacturing Sizes

  • Seamless : 1/2" - 24"
  • Welded : 24" - 96"
  • Buttweld : 1/2" - 36"
Thickness

Thickness for ASME B16.9 Cap

  • SCH 10/ 20/ 40/ 60/ 80
  • SCH 90/ 100/ 120/ 140
  • SCH 160/ 180/ SCH XXS
Advantages

Stainless Steel End Cap Advantages

  • Enhance Safety & Preventing Contamination
  • Installation is Simple
  • Suitable for Industrial Sectors
Ends Method

SS End Cap Ends Method

  • Plain Bevel
  • Bevelled
  • Compound Bevel
Application

Application of Carbon Steel End Cap

  • Plumbing
  • Water Line
  • il System
Packaging

Carbon Steel Pipe End Cap Packaging

  • Wooden Cases
  • Wooden Pallet
  • Carton Box
Logistics

Logistics for Aluminium End Cap

  • Azerbaijan = 30 - 46 day
  • Kuwait = 11 day
  • Turkey = 22 days
Manufacturing Process

MS End Cap Manufacturing Process

  • CNC Machined
  • Hot forging
  • Cold forging
Standard

Standard of Mechanical End Cap

  • ASME B16.28
  • ASME B16.9
  • DIN/ JIS/ EN/ ISO
Forming Technique

ASME B16.9 End Cap Forming Technique

  • Hot Form
  • Cold Form
:
Process

Process for ASME B16.9 Cap

  • Bending
  • Welding
  • Cutting


Applicable Fluid Type

Stainless Steel End Cap Applicable Fluid Type

  • Steam
  • Air
  • Water
  • Oil and Gas
Method

Method of SS End Cap

  • Buttweld (BW)
  • Seamless (SMLS)
  • Welded (Weld)
Sour Service

Carbon Steel End Cap Sour Service

  • NACE MR0175
  • NACE TM-0284
  • NACE MR0103
Marking

Marking of Carbon Steel Pipe End Cap

  • Size & Schedule
  • Grade & Material
  • Manufacturers Name
  • Standard & Heat No.
Origin

Aluminium End Cap Origin

  • Janpanese
  • American
  • Korean
  • European

Value Added Services

Value Added Services for MS End Cap

  • Cutting
  • Bending
  • Welding
Machinery List

Mechanical End Cap Machinery List

  • Beveling
  • Hot and Cold Forming
  • Hydraulic Press 150 Tons Capacity

Get the Benefits of Custom Sizes When Buying From Carbon Steel End Cap Supplier in Mumbai



Major Benefits of Using ASME B16.9 End Cap



  • Keep outs The Dirt
  • Eliminate Sharp Edge
  • Seal an Pipeline
  • Maintain Systems Integrity
  • Prevent Corrosion
  • Easy to Install


Check Stainless Steel Pipe Cap Sizes



Nominal Sizes Height For (H)
mm Inch D E
700 28 711.20 266.70
600 24 609.60 266.70
550 22 558.80 254
500 20 508.00 228.60
450 18 457.20 203.20
400 16 406.40 177.80
350 14 355.60 165.10
300 12 323.85 152.40
250 10 273.05 127.00
200 8 219.07 101.60
150 6 168.27 88.90
125 5 141.30 76.20
100 4 114.30 63.50
90 3 1/2 101.60 63.50
80 3 88.90 50.80
65 2 1/2 73.02 38.10
50 2 60.32 38.10
40 1 1/2 48.26 38.10
32 1 1/4 42.16 38.10
20 3/4 26.67 31.75
15 1/2 21.34 25.40

Applications of Carbon Steel End Cap



Applications of Carbon Steel End Cap
  • Oil And Gas Industrial Sector
  • Power Generation
  • Marine Application
  • Construction
  • Pharmaceutical
  • Industrial Boiler
  • Nuclear Plant
  • Plumbing


Before Ordering, Check Aluminum Pipe End Caps Sizes Wise Weight in DIN 2617


Stainless Steel Pipe Cap Weight Chart



Outside Diameter Weight (kg)
mm Inch Diameter Nominal SCH 40S SCH 10S SCH 5S SCH 80S
33.4 1" 25 0.109 0.090 0.053 0.109
21.3 ½" 15 0.046 0.040 0.036 0.045
73.0 2 ½" 65 0.420 0.242 0.169 0.512
48.3 1 ½" 40 0.171 0.130 0.076 0.222
114.3 4" 100 1.17 0.585 0.409 1.51
168.3 6" 150 2.83 1.35 1.11 4.24
273.1 10" 250 8.92 3.84 3.26 13.11
355.6 14" 350 16.35 7.85 7.19 21.11
457.2 18" 450 23.54 12.10 13.92 32.57
609.6 24" 600 41.85 30.15 27.43 57.86
26.7 ¾" 20 0.59 0.052 0.049 0.086
42.2 1 ¼" 32 0.145 0.113 0.066 0.159
60.3 2" 50 0.234 0.168 0.099 0.344
88.9 3" 80 0.664 0.362 0.253 0.888
141.3 5" 125 1.90 0.978 0.805 2.89
219.1 8" 200 5.11 2.49 1.74 7.76
323.9 12" 300 14.10 6.15 5.47 17.94
406.4 16" 400 18.60 9.56 10.99 25.73
508 20" 500 29.06 17.90 17.19 40.21


Testing Requirements for Aluminium End Cap



Macro Test

Macro Test

IGC Test

IGC Test

HIC Test

HIC Test

Flaring Test

Flaring Test

SSC Cracking Test

SSC Cracking Test

Dye Penetrant Test

Dye Penetrant Test


Buy High Quality Large Diameter Steel Pipe End Caps Material Comes in Various Schedules

Popular Types of Stainless Steel Pipe Cap



Mechanical End Cap

Mechanical End Cap

Buttweld End Cap

Buttweld End Cap

Seamless End Cap

Seamless End Cap


Welded End Cap

Welded End Cap

Large Diameter Steel Pipe End Caps

Large Diameter Steel Pipe End Caps


Schedule Chart for MS End Cap



Nominal Sizes (Inch) Weight in (Kg) Schedule
Inner Diameter (I.D.) Outer Diameter (O.D.) Sch 80 Sch 40 Sch 20 STh XS
24 600 609.6 155 93.1 46.3 46.3 59.5
8 200 219.1 8.05 5.19 4.09 5.19 8.05
3 80 88.9 0.66 0.92 0.66 0.92 -
5 125 141.3 1.91 2.78 1.91 2.78 -
12 300 323.8 26.8 14.4 9.08 13.2 17.3
16 400 406.4 47.7 26.7 16.8 20.4 26.3
20 500 508 91.3 54.9 32.2 32.2 42.7
4 100 114.3 1.17 1.67 1.17 1.67 -
6 150 168.3 2.9 4.47 2.9 4.47 -
10 250 273 12.5 9.15 6.36 9.15 12.5
14 350 355.6 34.5 18.8 13.2 15.9 20.4
18 450 457.2 67.7 41.8 24.8 25.9 33.6
22 550 558.8 - 49.9 37.7 - -

End Cap Manufacturing Process



  • Inspecting Material
  • Cutting
  • Forming & Beveling
  • Heat Treatment
  • Shot Blasted & Clean
  • Coating

Refer ASME B16.9 End Cap Tolerance and Dimensions as per ASME B16.9

ASME B16.9 Cap Tolerance



Buttweld Fitting End Cap
Nominal Sizes (Inch) Inside Diameter (I.D.) Ø at End Outside Diameter (O.D.) Ø at Bevel Wall Thick. (t / t1) Overall Length Of (E)
4 1.6 +2 - 1 Not lesser than 87.50% of Nominal Thck. 4
1/2 - 2 1/2 0.8 1 4
8 1.6 2 7
12 - 18 3.2 +4 - 3 7
26 - 30 4.8 +7 - 5 10
3 - 3 1/2 1.6 1 4
5 - 6 1.6 +3 - 1 7
10 3.2 +4 - 3 7
20 - 24 4.8 +6 - 5 7
32 - 48 4.8 +7 - 5 10

Machinery for Mechanical End Cap



  • Tee Cold Form
  • Oil Fire Heat Treatment Furnace
  • Portable Temperature Indicator
  • Radial Driling
  • CNC Lath
  • Elbow Beveling Machinery


DIN 2617 Cap Dimensions


DIN 2617 Cap Dimensions

Outer Diameter (O.D.) (D) Nominal Pipe Sizes (Inch) Length Of
(Hight 1)
Length Of
(Hight)
33.4 1 38 38
1016 40 … 305
21.3 1/2 25 25
48.3 1.1/2 38 38
73 2.1/2 51 38
101.6 3.1/2 76 64
141.3 5 89 76
219.1 8 127 102
323.8 12 178 152
406.4 16 203 178
508 20 254 229
711 28 … 267
610 24 305 267
813 32 … 267
914 36 … 267
26.7 3/4 25 25
1118 44 … 343
1219 48 … 343
42.2 1.1/4 38 38
60.3 2 44 38
88.9 3 64 51
114.3 4 76 64
168.3 6 102 89
273 10 152 127
355.6 14 191 165
457 18 229 203
559 22 254 254
660 26 … 267
762 30 … 267
864 34 … 237
965 38 … 305
1067 42 … 305
1168 46 … 343


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